Manufacturing Value Offer

My Services: Manufacturing & Engineering Intelligence

(Powered by Integral Mass)

For companies that design, build, and service physical products, data isn't just data—it's your most valuable asset. The problem is, it's often trapped in spreadsheets, old systems, and on the shop floor.

My services, based on the integralmass.com framework, connect your digital design world to your physical manufacturing reality. I build the data-driven systems that make your products and processes better, cheaper, and faster.

Tier 1: The Process Foundation Audit

Before you can optimize, you must understand. This bundle is designed to give you a complete, top-to-bottom analysis of your current process and build a concrete roadmap for improvement.

What You Get:

• Digital-Physical Process Mapping: We will forensically audit your entire workflow, from initial design (CAD/BOM) and Product Lifecycle Management (PLM) to Enterprise Resource Planning (ERP) and the actual "shop-floor" build process.

• Data & Systems Gap Analysis: I'll identify where data is getting lost, duplicated, or corrupted between your systems (e.g., "Why doesn't our PLM talk to our ERP?").

• "Shop-Floor Improvement" Roadmap: A clear, actionable plan that outlines the 3-5 biggest opportunities to cut waste, reduce errors, and save costs immediately.

Value Proposition: Stop guessing where the bottlenecks are. Get a clear, data-backed plan to make your operations cheaper and more efficient.

Tier 2: The Unified Lifecycle System

This is the "plumbing" phase. We take the roadmap from Tier 1 and build the central nervous system for your product data. We connect your islands of information into a single, unified continent.

What You Get:

• Everything in Tier 1, PLUS:

• PLM/ERP Implementation & Integration: I will lead the technical architecture and implementation to connect your PLM (like Teamcenter) with your ERP and other business systems.

• "Single Source of Truth" Data Hub: We will establish one canonical place for your most critical data (Bills of Materials, design specs, revision history), eliminating errors from using outdated spreadsheets.

• IoT & Shop-Floor Data Capture: I'll architect the systems to pull real-time data (e.g., cycle times, error rates) directly from your manufacturing floor, giving you live visibility.

Value Proposition: Achieve one version of the truth. Make your teams faster by ensuring everyone—from design to procurement to the shop floor—is working from the same, correct data.

Tier 3: The Predictive Digital Twin

This is the ultimate competitive advantage. We move beyond just managing data to using it to predict the future. We build a dynamic, data-driven model of your product or process before you commit expensive physical resources.

What You Get:

• Everything in Tier 2, PLUS:

• Digital Twin Modeling: I will build a functional "digital twin" of a key product or manufacturing line. This allows you to simulate changes, test new materials, and optimize workflows in a virtual environment.

• Predictive Simulation & Analysis: We can run "what-if" scenarios. What happens if we use this material instead? What's the impact of this tooling change on output? (My specialty, as seen in complex optics device simulation).

• Predictive Risk & Maintenance Modeling: Instead of waiting for a machine to break or a product to fail, your digital twin will show you the warning signs, allowing you to schedule maintenance or fix design flaws proactively.

Value Proposition: Make your products better—and for cheaper—by testing, simulating, and perfecting them in the digital world before you ever build them in the real one.

📞 Your Next Step

Ready to connect your design desk to your shop floor?

Let's schedule a 30-minute Manufacturing Data & Process Scoping Session. I'll help you identify the single biggest data bottleneck in your operation and outline how we can fix it.